
Our solution enables high-precision inspection of battery module case end plates, utilizing ultra-high-resolution (100MP) imaging to detect microscopic defects—including scratches, dents, and blisters—with an accuracy of 7 pixels.
To ensure optimal inspection conditions for each surface, the system integrates six-axis articulated robot path control and a multi-channel optical system, enabling precise and adaptive scanning across multiple angles. Advanced warping and alignment preprocessing, combined with data augmentation techniques, enhance detection repeatability and reliability, ensuring consistent and accurate results.
Additionally, the system features automated pass/fail classification based on defect size specifications, allowing for customized precision inspections tailored to customer requirements. With an ultra-fast 6-second tact time, this solution maximizes production efficiency while maintaining exceptional accuracy and consistency, making it ideal for high-speed manufacturing environments.